Power
Transformer ,Up to 100MVA (132/33 kV)
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Bangla Power takes pride of manufacturing the largest sized power transformers in the South-East Asian region. The best quality transformer comes out from the combined articles of state of the art design feature, cores made of precisely cut sheets, high quality copper winding, clamping structure, voltage adjustment (tappings), well designed tank and conservator, excellent cooling system, and most importantly embedded by protection and control equipment. And of course, stringent tests are carried out to determine conformity to local and international standards. Each production step is operator controlled to ensure the highest quality. Elaborate control procedures and continuous measurements are used to verify the conformance to customer specifications.In order to achieve better reduced losses and low noise levels with smaller core dimensions, core sheets produced with highly developed technologies are used. Generally, the thickness of core laminations is 0.30 or 0.23mm and it is possible or obtain better results with 0.23mm thick laser treated core sheet. CNC machinery is used for lengthwise and broadways cutting to achieve better results with these low loss core sheets.The windings are designed in accordance with the temperature rises, insulation and impulse voltage levels, overload conditions, shortcircuit stresses which are issued in international manufacturing standards. Normally layer winding is used up to 36 kV voltage level and continuous disc winding is used for higher voltage levels. The windings are compressed with pressure segments at the upper and lower yokes in order to encounter the mechanical stresses occurred axially during the short-circuits while the transformer is under service. Motor drive mechanism is used for the control of on-load tap changer. This control can either be made locally on the transformer or remotely from the control room. The operation of off-load tap changers can either be made on the cover or on the sidewall of the transformer by manual drive mechanism.
On the tanks, there are oil treatment connection valves, oil sampling cocks, lifting lugs, butterfly valves to which radiators are connected and the oil connection valves to other types of coolers in case. All gasket surfaces at the tank are treated with utmost core to prevent unwanted oil leakage. All gasket surfaces are painted with a special point against corrosion. Before painting, outer surfaces of the tanks are sand blasted in accordance with international standards. Conservators are used to compensate the increase of oil volume due to heat. The oil rows from tank to conservator or from conservator to tank through the pipe between cover and conservator depending on expansion and extraction of the oil, air enters or exists the conservator through a dehydrating breather equipped with silica gel particles. To avoid faster aging of the oil, special oil preservation system (Air cell) is used.
In
transformers, the cooling has a special importance to ensure safe operation and
to increase the lifetime of the transformer. The heat occurred in the
transformers is dissipated at the cooling unit by the help of oil. The simplest
and mostly used cooling system is ONAN (Natural Air Cooling with Radiators).
ONAF (Radiators Additionally Cooled by Fans) cooling system, in which cooling air
is blown to the radiators by fans, is also used.
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Distribution
Transformer up to 4.5 MVA (11/0.415 kV):
Bangla Power boasts of modern design and production technique supported
by Computer Aided Design and required software. Localand Foreign latest
technology and experienced consultants and experts are continuously placing
their contributions behind the development of quality production.
Our distribution transformers are ruggedly designed for outdoor and indoor
applications. Transformer cores are made of high permeable cold rolled grain
oriented (CRGO) electrical steel insulated on both sides mostly imported from Japan,
Europe, and USA. Primary consideration is to reduce no load losses, no load
current and noise level- high quality core clamping bolts, channels and
supports being used.All of our transformer winding are made of high conductivity electrolytic copper, pin hole free enamels wire. For the HV winding one or more elementary copper strip or super enamel insulated wire are used and for the LV winding one or more copper strip insulated with pure cellulose paper are used.
The tank and cover made of lamination-free, high quality sheet steel, fabricated of a rigid bottom with an oil drainage outlet. After the required components are welded, the first leakage test is performed on the tank.
Bangla Power is probably the only company in private sector has facility for sand blasting to protect the derusting in the high humid country like Bangladesh. An active base coat and two finishing coats are applied in every tank and special tank and paints can be incorporated subject to customer requirement.
Bangla Power uses mostly off load tap changer and on load tap changer as to customer requirement. The tap changers are sourced from the best and proven sources of Europe or best manufacturer. Our tap changers are compact and mounted on the tap of the tank.
Buchholz Relay detects the internal faults and the insulating liquid loss, the alarm contact in the double float design signals oil leakage and/or gases, while a trip contact is activated in the event of severe malfunctions. We provide Buchholz relay as to customer’s requirement.
Thermometer shows the actual oil temperature, alarm and trip signals are provided as protection against over loading and as per requirement of transformer.
After the H. V. and L. V. coils are mounted and centered, the upper yoke is staggered and the core clamping is installed, the cover is also bolted to the upper clamping. The HV winding leads are insulated with paper tube and soldered to the bushing or the tap changer connection. The HV leads are insulated against the upper steel clamping by one press board panel, while another panel fixed the position of the connection wires, the standard wires of the LV bushing are fitted with crimped cable lugs and securely screwed on to the LV winding terminals.
Bangla Power is the only private company probably in Bangladesh using vacuum drying to extract accumulated humidity from the core coil assembly. Immediately after drying, the transformers are tanked and insulating oil are filled with a vacuum oil filtering machine.
Bangla Power ensure quality test facility as to IEC-76, VDE 0537, ANSI C 57.12 and BS 171 and every transformer are dispatched from the factory after being tested properly and passing quality requirements.
Control, Metering, and Relay
Panels, Up to 230 kV:
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Low
Tension (LT) Panel: Bangla Power manufactures low
voltage switchgear (hereafter called LT Panel) which is applied for power
control and distribution systems of AC 50Hz, rated working voltage up to 440V.
It's mainly used in power station, industrial enterprise,
Commercial/Residential Buildings for power distribution and can be used to
control, protect and inspect the circuit.
The design
meets with the standard of IEC439;GB7251. Frame, which consists of
zincification steel plate by "C" shaped steel by means of steel
rivets and accusing screw. The dimension inside of cabinet and separation
cubicles is modular and carried out exchanged of the same unit in
specification. Low voltage can endure the discharging; heat and mechanism
stress caused by short circuit fault, but also prevent the let and position of
press release caused by gas to operator. Switchgear is divided into main busbar
compartment, branch busbar compartment, functional units compartment, cable
compartment and insulation design of each unit, which can deduct the destroy to
lowest degree caused by arc. Frame is without any welding corner, which assured
the assemble precision while used of special tools during assembling. Each
functional unit is assembled with door (Plate), which are with gemel and lock.
The door with facility is not droop caused by weight or size. Each functional
compartment is of pressure-releasing avenue. The gas giving out at fault can be
released though the avenue. The enclosure can be designed as or "Upper incoming
and outgoing"; "upper incoming down outgoing"; "down
incoming and outgoing" for the cable or busbar. The dimension of low
voltage is: 400mm*1000mm*2200mm (W*H*D) which can be customized at customer’s
requirement. The enclosure after processing and mounting is orderliness,
propitious and Beauty.
The
door, shrouding and frame will be coated with epoxy resin power and not exceed
the 50micron prior to acid washing, phosphate, anti-rust paint. After that the
enclosure will be of strong anti-corrosive capacity. The color is recommended
by us or upon request by customer. The busbar system meets with the requirement
of ZBK36001-89, IEC439, IEC694. All the busbar in the cubicle is enclosed in
the sub-compartment in the switchgear. The selection of material of busbar is
electrolytic copper with high conductance according to the standard of IEC431.
The color of phase and order of arrangement are meet with the requirement of
IEC439 and GB7251. The fixing bolts of the busbar are of high intensity to
make the installation be convenient and flexible and the busbar will be very
firm. There are isolated PE earthing system and N neutral conductor which are
passing through the device. Section cross of wires: current return
circuit=2.5mm2, voltage return circuit=1.5mm2.
PFI (Power Factor Improvement) Plant:Power Factor of the system is degraded due to inductive load of different industries and big apartments. Bangla Power manufacture PFI (Power Factor Improvement) Plant for improving the degraded Power Factor of the system. We have microprocessor based PFC (Power Factor Correction) relay up to 16 stages. The Capacitors we use are of different ratings (2.5, 5, 10, 20, 25, 50 KVAR…. etc) and corresponding Magnetic Contactor for suitable stepping of the Capacitor bank. Sometimes we also use detuned Reactor with the Capacitors for harmonic filtration of the system. The standard panel size is 600x600x1700 mm (single unit) and the weight is around 200 kg.
Outdoor Off-load Disconnectors:
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Indoor
Vacuum Circuit Breaker, Up to 33 kV:
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